On Board Charger Assembly Line

Total 16 equipments, including screwing/ cutting / dispensing/ press-fit/ leakage test etc.
Use pallet for the whole line flow.
Compatible to various products, only need to replace pallet and machine fixture.
 

Functional Circuit Test Station

◆ Semi-conductor assembly and FCT.

◆ Integrate IA FCT for Poka Yoke, interlocking system to avoid broken components insert to good part.

◆ Camera to check holder status.

◆ Inspect for NG parts and submit photos to shop floor.

 

Different Screwing Station

◆ Integrate Depra Screw Driving System.

◆ Location guiding/Anti Return/Smart Stopper.

◆ Torque accuracy: Max. Torque+/- 10%.

◆ X/Y position: +/- 0.1 (Z/0.5).

◆ Intelligent Mask  for guiding screw driver location.

◆ Poka Yoke and Screw purging design.

 

Leakage Test Station

◆ Integrate  ATEQ F620 Leakage test system.

◆ Measurement Accuracy: 1.5%.

◆ Leakage Test (ΔP) Range: 50pa, 500pa, 5000pa.

◆ Fixture designed for poka-yoke.

 

AOI Station

◆ Integrate ** Camera and **  Scanner to do AOI detection on previous assembled parts.

◆ Camera to check the leakage test.

◆ Camera to check the insertion of THT.

◆ Inspect for NG parts and submit photos to shop floor