◆ Total 21 sets equipment, including pressing/ screwing/ induction welding/ dispensing/ curing/ cooling/ leakage test/ laser welding/ laser marking etc.
◆ Apply Pallet + Auto Conveyor + Cobot to achieve DUT assembly full automatically.
◆ Compatible to various products, only need to replace pallet and switch program.
◆ Potting combine to curing and cooling, save occupied space.
Different Dispensing and Curing Station
◆ Integrate ** Dispensing System to dispense on different parts by using different kinds of glue.
◆ Auto conveyor for Product transferring, scanner to check datamatrix for poka yoke.
◆ Camera to check dispensing effect.
◆ XYZ for flexible dispensing trajectory.
Cutting and Induction Welding Integrated Station
◆ Integrate Cutting and Induction Welding function.
◆ IA Fixture designed for Capacitor Cutting.
◆ Integrate CEIA induction welding system for the cut Capacitor induction Welding.
◆ Camera to check welding status.
◆ XYZ + Rotation for each welding head, flexible with various product.
Vertical and Horizontal Screwing Station
◆ Integrate ** Screwing System for Vertical and Horizontal Screwing on different stations:
Location guiding/Anti Return/Smart Stopper;
Torque accuracy : Max. Torque+/- 10%;
X/Y position: +/- 0.1 (Z/0.5);
◆ Auto Capa Block pick up and place.
◆ XYZ for each screw driver, flexible with various product.
Capa Potting and Plasma Treatment
◆ Lead ** Potting and ** Treatment.
◆ Auto label application, scanner to check datamatix for poka yoke.
◆ Camera to check potting effect.
◆ XYZ for flexible dispensing trajectory.
◆ Apply Oven to cure and cool the potted Capa Block.
◆ Pallet to carry 8 products go through whole station: Manual loading=>Auto move to potting position=> Scanner for poka yoke=>Auto move to curing conveyor=>Auto move to cooling conveyor=>come back to loading position.
◆ Camera to check potting effect.
◆ XYZ for flexible potting position.
◆ Potting combine to curing and cooling, save occupied space.
Sealing Testing Station
◆ Apply ATEQ D520 for debit test and F620 for leakage test.
◆ Manual turn table for cost saving, movable fixture for fast conversion.
◆ Manual turntable for leakage test and loading/unloading simultaneously.
◆ Scanner for poka yoke.
Multi-Functional Station
◆ Multi-Functional station for six functions:
1\ Manual Loading for PCBA & Housing; Sensor applied for Poka-yoke / Presence/ in Position.
2\ Calibration for Dispensing Needle, Scale for Dispensing quantity(CPK).
3\ XYZ module for PCBA pick up & place.
4&5\ Heat Stacking. Integrate Bd-tronic Heat Stacking System to control temperature and height.
6\ Camera inspection.
◆ movable fixture for fast conversion.